Solid PCD Micro Edge Milling Cutter, PCD Solid Multi-edged Tools

Body material: Carbide

Blade material: PCD (polycrystalline diamond)

Specifications: 20~50 blades/non-standard customization

Processing materials: glass, ceramics, graphite, silicon carbide, titanium alloy, carbide

Application areas: glass contour molding, ceramic watch cases, graphite molds, and other hard and brittle materials

Specification

The PCD micro-edge cutting tool can process brittle and hard materials such as silicon aluminum, silicon carbide, graphite, carbon fiber, sapphire, ceramics, and tungsten steel, covering various high-tech and industrial application fields, with a surface roughness of Ra＜0.08μm. Suitable for finishing workpieces made of titanium alloy or aluminum alloy, etc., and can eliminate vertical cutter marks left by milling cutter processing. PCD micro-edge cutting tools can play an important role in processing in these fields, especially when facing the processing of brittle and hard materials. In these fields, the pursuit of high precision in material processing, long tool life, and high efficiency are key.

The following are the main application areas and processing material characteristics and advantages of PCD micro-edge cutting tools:

Silicon Aluminum and Silicon Carbide

Material Characteristics:

Silicon Aluminum Alloy: Commonly used in semiconductor devices and power electronics, this material is characterized by high hardness, with silicon particles reaching up to 1000 HV. Challenges include rapid tool wear, the formation of built-up edges, and difficulties in achieving desired surface roughness. Silicon Carbide: With a Mohs hardness of 9.5, second only to diamond, silicon carbide is both extremely hard and brittle, making it prone to cracking during machining.

Advantages of PCD Tools:

PCD micro-edge cutting tools, with their diamond-welded heads, offer unparalleled hardness, wear resistance, and low friction. These attributes make them the ideal choice for processing silicon aluminum and silicon carbide, outperforming standard PCD tools by offering superior wear resistance and precision.

Penny AT Moresuperhard.com

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